Industrial Casting Component Portable Scanner

Full Mechanical Body, Load Calculation, All standard component selection, Manufacturing drawings, Assembly Drawings

Problem Identification

In the initial stage, the primary challenge was to define an optimum product size that balances overall weight, ease of transportation, and the ability to accommodate all required components. At the same time, radiation leakage posed a critical factor that directly influenced the selection of material thickness. This dual requirement of structural efficiency and safety compliance demanded a careful analysis of design trade-offs between compactness, protection, and manufacturability.

Research and Design Approach

To address this, our team explored theories in material science, radiation shielding, and sheet metal design optimization. We considered the use of standard components wherever possible, while introducing customized sheet metal parts to ensure precise fitment and performance. A zero-waste material strategy was adopted to minimize scrap and reduce costs. Additionally, tolerance stack-up analysis and GD&T (Geometric Dimensioning and Tolerancing) principles were applied to maintain accuracy and ensure seamless assembly within tight dimensional limits.

Our Solution & Recommendation

By integrating these approaches, we achieved a compact, durable, and manufacturable product design. The focus on optimal sizing and thickness selection ensured radiation safety while reducing unnecessary weight. Standardized parts and efficient sheet metal design helped in reducing lead time and maintaining quality, while tight tolerance management guaranteed reliability in operation. With close collaboration between our design team and R&D, we recommended the best-in-class product solution, offering a customized range designed specifically around customer constraints and specifications. This structured methodology not only solved the immediate design problem but also positioned the product as a market-leading solution.

We transformed the product from concept to final component—starting with sketches, progressing through component and assembly drawings, and achieving a complete, manufacturable solution. By leveraging lightweight, customized sheet metal parts, we reduced cost and weight while maintaining strength and safety. The result is an innovative, compact, and market-ready product that meets customer specifications with efficiency and reliability.